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Crane Maintenance

Problem: One Motion of MH is not working

TroubleShooting: Limit switch setting needs to be done

Solution: How to set SNAP ACTION type Limit Switch if one motion of MH is not working

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Problem: One Motion of MH is not working

TroubleShooting: Limit switch setting needs to be done

Solution: How to set Rotary Limit Switch type Limit Switch if one motion of MH is not working

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Problem: One Motion of CT or LT is not working

TroubleShooting: Limit switch setting needs to be done

Solution: How to set CT or LT Limit Switch – if one motion is not working

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Problem: EHT brake is not working

TroubleShooting: EHT brake setting needs to be done

Solution: How to set EHT brake

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Problem: One Motion of CT or LT is not working

TroubleShooting: Limit switch setting needs to be done

Solution: How to set two way lever type limit switch if one side not moving

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Problem: Problem in incoming power

TroubleShooting: Installation of shrouded bus bar not good

Solution: How to installation work in shrouded bus bar

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Problem: Load Slipping

TroubleShooting: DC Disc Brake disc worn out

Solution: How to maintain DC Disk Brake

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Problem: How to ensure correct Angle Iron DSL Installation

TroubleShooting: Installation and maintenance of Angle Iron DSL

Solution: Angle Iron Installation methodology

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Problem: CT DSL Cables getting stuck

TroubleShooting: How to installation and maintenance C – TRACK IN GANTRY CRANE

Solution: C-TRACK IN GANTRY CRANE

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Problem: Errors on vvvf drive – yasakwa make

TroubleShooting: How to resolve IF LF alarm problem showing

Solution: LF ALARM

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Problem: Errors on vvvf drive – yasakwa make

TroubleShooting: How to resolve if ol 1 alarm problem showing

Solution: OL1 ALARM

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Problem: Errors on vvvf drive – yasakwa make

TroubleShooting: How to resolve if ol 2 alarm problem showing

Solution: OL2 ALARM

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Problem: CT DSL Cables getting stuck

TroubleShooting: How to installation and maintenance C TRACK OPERATION

Solution: C-TRACK OPERATION

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Problem: Errors on vvvf drive – yasakwa make

TroubleShooting: How to resolve if pf alarm problem showing

Solution: PF ALARM

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Problem: Errors on vvvf drive – yasakwa make

TroubleShooting: How to resolve if SE 1 alarm problem showing

Solution: SE1 ALARM

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Problem: Errors on vvvf drive – yasakwa make

TroubleShooting: How to resolve if SE2 alarm problem showing

Solution: SE2 ALARM

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Problem: Errors on vvvf drive – yasakwa make

TroubleShooting: How to resolve if SE3 alarm problem showing

Solution: SE3 ALARM

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Problem: Errors on vvvf drive – yasakwa make

TroubleShooting: How to resolve if SE4 alarm problem showing

Solution: SE4 ALARM

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Problem: How to set CT & LT WHEEL ASSEMBLY

TroubleShooting: How to set CT & LT WHEEL ASSEMBLY

Solution: CT LT WHEEL ASSEMBLY

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Solution: THIS IS WITHOUT VVVF DRIVE

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Solution: WITH ANTI SWAY FEATURE OF VVVF DRIVE

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Problem : Crane is not working

TroubleShooting: switchgears are faulty

Solution: how to maintain and clean the swtichgears

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Problem : Crane is not working or having partial movements

Trouble shooting : how to trouble shoot, what is the first thing to look at

Solution : step by step guide to trouble shoot the problem

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Problem : Crane is not working or having partial movements

Trouble shooting : how to trouble shoot, what is the first thing to look at

Solution : understand the electrical wiring diagram to trouble shoot the fualt.

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Problem : Danfoss FC series drives is misbehaving

Trouble shooting : how to trouble shoot, how to set the parameters

Solution : refer this video to know about the Danfoss parameters

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Problem : schneider ATV 310 drives is misbehaving

Trouble shooting : how to trouble shoot, how to set the parameters

Solution : refer this video to know about the schneider parameters

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Problem : yaskawa A1000 drives is misbehaving

Trouble shooting : how to trouble shoot, how to set the parameters

Solution : refer this video to know about the yaskawa parameters

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Problem : I have to take correct span at site before installation of the crane, so that crane can be manufactured correctly

Trouble shooting : learn how to take span of the crane

Solution : refer this video to know how to measure span of the crane

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Problem : I have to order cranes spares, but dont know what part is known as what

Trouble shooting : learn about crane nomenclature

Solution : refer this video to know the nomenclature of double girder cranes

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Problem : I have to order cranes spares, but dont know what part is known as what

Trouble shooting : learn about crane nomenclature

Solution : refer this video to know the nomenclature of single girder cranes

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Problem : I have to order hoist spares, but dont know what part is known as what

Trouble shooting : learn about hoist nomenclature

Solution : refer this video to know the nomenclature of Electric Hoists.

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Problem : how to do the periodic inspection of the cranes

Trouble shooting : learn about inspection requirements of the cranes

Solution : refer this video to know the periodic inspections of cranes and the safety requirements.

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Problem : How to Install Gantry girders and the rails to ensure correct crane functioning

Trouble shooting : to ensure cranes long life, gantry girders allignements, levels and rails are important

Solution : refer this video to know the installation procedure, precautions while installing the gantry rails and gantry girders.

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Crane Safety Essentials: Preventing Accidents Before They Happen

TroubleShooting: Ignoring daily safety checks, overloading cranes, or bypassing limit switches leads to serious injuries, shutdowns, and compliance violations.

Solution:This video explains essential crane safety practices every operator and supervisor must follow. It covers pre-shift inspections, safe load handling, limit switch checks, and emergency response procedures.

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Crane Erection Safety: Eliminating Risks During Installation & Commissioning

TroubleShooting: Crane erection is one of the highest-risk phases in a crane’s lifecycle. Improper lifting methods, incorrect bolt torque, unverified foundations, and lack of supervision often result in structural failures, near-miss incidents, and costly rework.

Solution:This video demonstrates safe crane erection procedures, including foundation checks, girder alignment, bolting sequences, electrical safety, and pre-commissioning inspections.

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Industrial Safety Awareness: Building a Safer Workplace Culture

TroubleShooting: Many industrial accidents occur due to lack of safety awareness. Unsafe behaviour, complacency, poor communication, and ignoring hazards expose workers to avoidable risks across shop floors, yards, and maintenance areas.

Solution:This video focuses on basic industrial safety awareness, helping employees identify hazards, understand safe work practices, and develop a proactive safety mindset.

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Proper way to install load cell in Rope wire

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